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断桥铝门窗生产加工工艺及性能!
隔热断桥铝合金的原理是在铝型材中间穿入隔热条,将铝型材断开形成断桥,有效阻止热量的传导。这样制成门窗框扇,配装上中空玻璃、五金件、隐形纱窗、玻璃胶、发泡胶、密封条等,这样加工制作成的门户窗,称之为断桥铝门窗。
The principle of insulating bridge aluminum alloy is to wear the insulation strip in the middle of the aluminum profile, to break the aluminum profile into a broken bridge, effectively preventing the conduction of heat. This door window frame fan, equipped with hollow glass, hardware, invisible screen, glass glue, foaming rubber, sealing strip, etc., the processing and making of the portal window, called the bridge aluminum doors and Windows.

 
断桥铝门窗加工工艺:
Process of aluminum door and window processing:

 

 
一、断桥铝门窗加工工艺
1. Processing technology of the aluminum door and window of the bridge

 

 

 

 

 

 
门窗框45°组角拼装工艺
The door window frame 45 ° Angle assembled process

 



 

 

 

 

 

 
门窗框90°组角拼装工艺
The door window frame, 90 ° Angle of assembled process

 



 

 

 
门中梃拼装工艺—T字型梃
In the door, the process of filling and assembling - T - type

 



 

 

 
门中梃拼装工艺—十字型梃
In the door, the process of filling and filling - cross - type

 



 

 

 

 
单组份胶使用工艺
Single group of adhesive use process

 



 

 
双组份胶使用工艺
Double - component glue use process

 
[QQ截图20160315205318.jpg]
[QQ screenshots 20160315205318 JPG]

 

 
平开系列排水槽开设工艺
Open a series of flume to open a process

 



 

 
[02.jpg]
[02. JPG]

 

 
[03.jpg]
[03. JPG]

 

 

 
三元乙丙胶条90°专用胶条装配工艺
Epdm rubber strip 90 ° special glue assembly process

 



 

 

 

 
三元乙丙胶条90°拼接工艺
Epdm rubber strip 90 ° stitching process

 



 

 

 
加工阶段半成品保护
Protection of semi-finished products during processing

 



 

 
『型材室内摆放』
"Profile room"

 

 
型材加工前应贴保护胶带;
The section shall be protected with adhesive tape before processing.

 
加工中的型材杆件应放入周转小车存放和搬运,禁止随地摆放和混放;
The molding bar should be put into the working trolley to store and carry, and prohibit the placement and mixing.

 
门窗半成品叠放时,应使用隔离垫使窗与窗之间有足够的间隙;门窗成品存放时应用保护胶带进行包裹,并使用厚纸板制成的保护角,捆扎在门窗成品四角
When the doors and Windows are stacked, there should be sufficient clearance between the window and the window. When the door and window products are stored, the protective tape should be used for wrapping, and the protection Angle made of thick cardboard can be used to tie up the corners of the finished products

 

 
『成品的摆放』
"Placement of finished products"

 

 
产品应放置在清洁、通风、干燥的地方,严禁与酸、碱、盐类物质接触并防止雨水侵入;
Products should be kept in a clean, ventilated and dry place, with no contact with acid, alkali or salt substances and prevent rainwater invasion;

 
产品严禁与地面直接接触,底部垫高应不小于100mm;
The product is strictly forbidden to contact the ground directly, the bottom cushion should not be less than 100mm;

 
产品放置应用垫块垫平,立放角度不小于70℃。
Product placement application block cushion flat, vertical Angle of not less than 70 ℃.

 

 
『成品的运输』
Transport of finished products

 

 
装卸及运输时应轻拿轻放,严禁摔、扔、撞击。
The handling and transportation should be handled with light and light, and no fall, throw or impact.

 

 
断桥铝门窗性能
Performance of the aluminum window of the bridge

 

 
一、隔热性能
I. thermal insulation performance

 

 
建筑外门窗的热量损耗通过玻璃的辐射热量损失;通过框架型材的热量传导损失;通过门窗缝隙的空气对流热量损失;通过建筑门窗内外存在的温差和空气压力损失。
The heat loss of exterior doors and Windows of buildings is lost through the radiant heat loss of the glass. Loss of heat conduction through frame profiles; The air convection heat loss through the cracks of doors and Windows; The temperature difference and air pressure loss in and out of building doors and Windows.

 

 

 

 

 

 
二、水密性能
Water tight performance

 

 
门窗渗漏原因分析:
Analysis of the causes of door and window leakage:

 

 

 
土建洞口误差几种表现形式:洞口尺寸误差大;对角线误差大;企口抹灰不符合要求。
There are several forms of the error of the opening hole: the hole size error is large; The diagonal error is large; The tongue-and-groove does not meet the requirements.

 

 
最好先用带钢附框安装方式,可有效避免上述问题。
It is best to install the installation method with strip steel, which can avoid the above problems effectively.

 

 

 
安装质量导致渗漏的几种形式:发泡剂不密实,断断续续,内有空腔;密封胶质量不合格或施工前未清理尘土导致翘裂;密封胶条安装不到位;下侧打安装孔时易形成雨水渗入墙内的通道。
The installation quality causes the leakage of several forms: the foaming agent is not dense, intermittently, the internal cavity; The quality of sealant is not qualified or the dust is not cleaned before construction. The sealing tape is not in place; The lower side of the mounting hole is easy to form the water into the wall.

 

 
加强材料监管、安装人员的素质培训及现场施工监管力度,采用合理的安装方式可有效避免因安装所导致的渗漏问题。
Strengthen the supervision of materials, the quality training of the installation personnel and the supervision of site construction, and the reasonable installation method can effectively avoid the leakage caused by the installation.

 

 

 
三、隔音性能
3. Sound insulation performance

 

 
隔音性能遵循木桶原则,即整体性能取决于最薄弱的环节。
Sound insulation follows the barrel principle that overall performance depends on the weakest link.

 

 
玻璃选择和玻璃安装方法包括:玻璃厚度和材料;中空玻璃空气层厚度和介质;中空玻璃不对称结构;玻璃安装方法。
Glass selection and glass installation methods include glass thickness and material; Hollow glass air layer thickness and media; Hollow glass asymmetric structure; Glass installation method.

 
框、扇的型材设计和与结构连接方法:型材的重量;型材可视面宽度;型材结构的不对称性;与结构的连接点数量;框扇锁点数量;加工质量。
Frame, fan profile design and structure connection method: weight of profile; Width of profile visible face; Asymmetry of profile structure; The number of connections to the structure; Number of frame fan lock points; Processing quality.

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